Operations & Supply Chain Consultant

Turning complex operations into competitive advantage

29+ years transforming supply chains, manufacturing operations, and production systems for leading industrial organisations across India and globally.

R Krishna Raj
R Krishna Raj
CSCP · CPIM · Lean Champion
📍 Chennai, Tamil Nadu
29+
Years of experience
CSCP
APICS certified
CPIM
APICS certified

What I offer

Services tailored for industrial leaders

Whether you're building a new supply chain, fixing an underperforming operation, or preparing for growth — I bring structured thinking and hands-on experience.

Supply chain strategy & optimisation

Design and transform end-to-end supply chains — from demand sensing and S&OP to inventory optimisation, supplier management, and SCOR-P metrics implementation.

S&OPDemand managementVendor auditSCOR-P

Operations & production planning

Improve OEE, reduce rejections, and establish robust production planning and control systems. Implement preventive maintenance frameworks to maximise equipment availability.

OEE improvementKANBANSAP-PPIATF TS 16949

Analytics & digital dashboards

Build Power BI dashboards for real-time visibility into inventory, BOM, subcontracting, and production KPIs. Drive faster decisions with structured data and Python-based modelling.

Power BIPythonIoT 4.0Real-time KPIs

Global sourcing & procurement

Establish robust sourcing strategies, supplier qualification frameworks, and procurement systems. Proven track record managing multi-crore CAPEX budgets and international vendor networks.

Supplier QAProcurementCAPEX mgmtGlobal sourcing

Lean & continuous improvement

Drive structured Lean projects across your organisation. Implement SPC, reduce rework, increase throughput, and build a culture of continuous improvement that sustains over time.

Lean projectsSPCCost reductionChange mgmt

Manufacturing engineering & NPI

Lead new product introduction from concept to customer approval. Design machining lines, prove out processes, and manage CAPEX efficiently.

APQP / PFMEAPPAPNPILean Champion

How we work

Tell us your problem. We build and deploy the solution.

Whether it is a supply chain inefficiency, a quality issue, or a gap in operational visibility — share your challenge and we will design, build, and implement the right solution for your business.

1
Tell us your problem
No formal brief needed — just a conversation. We listen, ask the right questions, and identify where the real opportunity lies across your operations, supply chain, or manufacturing process.
2
We design & deploy
We prepare a tailored solution — from process redesign and Lean interventions to Power BI dashboards, AI models, and digital tools — and implement it end-to-end at your facility.
3
Sustain & scale
After implementation, choose how you want to continue. We offer flexible engagement — a one-time project handover or an ongoing subscription for continuous support, upgrades, and optimisation.
Supply chain & operations
Is your supply chain costing you more than it should?
Poor OTIF, excess inventory, unreliable suppliers, and weak demand forecasting silently erode margins. We diagnose the root cause and implement lasting fixes.
OTIF improvement Inventory optimisation Demand forecasting S&OP
Manufacturing & OEE
Is production downtime eating into your output?
Unplanned stoppages, low OEE, high rejection rates, and under-utilised equipment are symptoms of deeper process issues. We fix them with structured Lean and engineering rigour.
OEE improvement Lean implementation Rejection reduction Preventive maintenance
Data & AI Solutions
Are you making decisions without real-time data?
Spreadsheets and gut-feel are no longer enough. We build Power BI dashboards, AI/ML models, and automated alerts that give you live visibility and predictive intelligence across your operations.
Power BI dashboards AI / ML models Predictive analytics IoT integration
New products & projects
Launching a new product or expanding capacity?
New product introductions and capacity expansions carry high risk if not managed rigorously. We lead the entire program — from engineering design and tooling to line prove-out and customer approval.
NPI leadership APQP / PPAP CAPEX management Line prove-out
Engagement model
Flexible — built around your needs
After implementation, you choose how to continue. No lock-ins. No surprises.
One-time project
Fixed scope, fixed delivery
Ideal for clearly defined engagements — a dashboard build, a process improvement project, an NPI program, or a supply chain audit. Delivered on time, handed over completely.
Project-based fee Full handover No ongoing commitment
Subscription
Continuous improvement partner
Stay supported after go-live. We monitor performance, upgrade dashboards and models, respond to new challenges, and keep your operations improving month after month.
Monthly retainer Ongoing updates Priority support

Proven results

Measurable impact across industries

From automotive to industrial valves — here are some of the outcomes I've delivered.

01

OTIF improved by 5 percentage points

Raised On-Time In-Full delivery from 79% to 84% for an automotive components manufacturer through advanced Power BI tracking and supply chain process redesign.

02

Full manufacturing transfer of 700 pump models

Led the complex transfer of fuel injection pump manufacturing across geographies, establishing sourcing for ~1,800 precision parts.

03

32% improvement in daily output via Lean

Implemented three Lean projects at an automotive engine components manufacturer, achieving a 32% increase in day output and 18% rework reduction.

04

Inventory reduction of 24% through KANBAN

Re-established full assembly KANBAN at an industrial valve manufacturer, cutting inventory by 24% and reducing WIP by 20%.

↑ 3%
OEE improvement (56% → 59%) at an automotive components manufacturer
93%
Inventory accuracy maintained with real-time Power BI dashboards
600K
Parts/annum capacity established for a high-pressure connector line
₹3 Cr
Average annual cost reduction reported Y-o-Y at an industrial valve manufacturer
Fuel injection pump capacity expansion (3K → 7K/month) across geographies
60M
Engine valves per annum capacity managed for 30+ automotive customers

Credentials

Certifications & core skills

Formally trained and continuously learning — backed by internationally recognised supply chain and quality certifications.

CSCP Badge

APICS Certified Supply Chain Professional

Global benchmark for supply chain excellence — strategy, technology, and design
Expires: 31 August 2031

CPIM Badge

APICS Certified in Planning & Inventory Management

Advanced competency in production planning, MRP, and inventory control
Expires: 31 January 2029

Emerson Logo

Emerson Certified Lean Champion

Structured problem-solving, waste elimination, and production flow improvement

IATF Badge

Certified Internal Quality Auditor – IATF TS 16949

Automotive quality management system auditing and compliance

Anna University Logo

B.E. (Mechanical Engineering)

College of Engineering, Guindy – Anna University, Chennai

Supply chain & planning
S&OPDemand managementInventory optimisationSCOR-P metricsGlobal sourcingSupplier audit
Manufacturing & quality
APQP / PFMEAPPAPSPCControl PlanKANBANOEE optimisationLean projects
Technology & systems
SAP-PPPower BIPythonIoT 4.0MES / production monitoring
Industries served
AutomotiveIndustrial valvesFuel injection systemsPrecision engineeringFine blanking

Ready to transform your Supply Chain / Operations?

Whether you're facing a supply chain challenge, planning a new facility, or want to improve production metrics — let's have a conversation.

  • rk@scmiqedge.com
  • +91-9840269830
  • Chennai, Tamil Nadu, India
  • Available for consulting, interim roles & workshops